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Automotive and Transportation

North America Market Insights on Automotive Composite Materials, 2019-2025: Emphasis on Material Type (Polymer Matrix Composites, Metal Matrix Composites, Ceramic Matrix Composites and Hybrid Composites), Manufacturing Process (Hand Lay up, Compression Molding, Injection Molding, Resin Transfer Molding)

  • UNI4065868
  • 150 Pages
  • August 2019
  • Automotive and Transportation
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The automotive industry holds a significant share of North America’s economy as the region is the second largest vehicle producer in the world. However, the increase in number of vehicles led to subsequent increase in Greenhouse Gases (GHG) emissions owing to which National Highway Traffic Safety Administration (NHTSA) and Environment Protection Agency (EPA) issued emission regulations. They collectively set a target value of 89g/km of CO2 emission for passenger cars, 126g/km of CO2 emission for light trucks and 101 g/km for combined cars and trucks to be achieved by 2025. Such regulations motivated the automotive OEMs to use composite materials to reduce the overall weight of their vehicles, thereby helping them reach the targeted emission values within the targeted timeframe. Besides the rise in emission standards in the region, the demand of composite materials also increased in Electric Vehicles (EVs) to offset the weight increased by the batteries. In addition to this, the presence of local composite material manufacturers in the region also fuels the market growth. On the other hand, there are some market challenges such as high cost of raw materials and high R&D investments that are hampering the growth of North America’s automotive composite materials market.

Insights Presented in the Report:

North America automotive composites material market is segmented based on different materials such as Polymer Matrix Composite (PMC), Metal Matrix Composite (MMC), Ceramic Matrix Composite (CMC) and Hybrid Composite. Currently, PMCs are the most popular composite type among the automakers as they have high flexibility, high insulation, lower density and lighter weight than other composite materials type. In addition, to get a deep dive analysis of PMCs, the polymer type is further segmented by matrices, namely thermosets and thermoplastics. However, low cost and exceptionally good structural and mechanical properties of hybrid composites are making them a popular alternative to the single fiber composites. Hence hybrid composites are anticipated to be the fastest growing segment during the forecast period.

The market is further fragmented across different manufacturing processes. This includes hand lay-up, compression molding, injection molding, and resin transfer molding (RTM). Injection molding process dominated the market in 2017 and is expected to continue its dominance over the forecast period. On the other hand, RTM will be the fastest growing manufacturing process because of its growing adoption in auto industry.

Based on several application areas in automobiles, North America automotive composite materials market is segmented into interior, exterior, chassis, powertrain & under the hood and Structural. Among different application areas, exterior application held the highest market share and was valued at $470.6 million in 2017. However, stringent regulations on vehicle interior air quality are expected to fuel the demand of composite demand for vehicle interiors.

North America automotive composite materials market is further segmented on the basis of different vehicle types. This includes performance cars, passenger cars and other (commercial vehicles and others). As the passenger car segment is the biggest car segment in terms of vehicle number, this segment held the highest market share. In addition to it, the highest market value of passenger cars among the vehicle segments is attributed to the growing adoption of composites in the light vehicles.

For better understanding of the market penetration of automotive composite materials in the region, the market is further categorized across different countries, which includes the U.S., Canada, Mexico and rest of North America. Due to high stringent emission standards and presence of a number of local composite material suppliers, the U.S dominated North America automotive composite market in 2017 and will continue to dominate over the forecast period

Top Companies in the Composites Market

The major companies that are profiled in the study are BASF SE, DowDupont Inc., Gurit Holding AG, Magna International Inc., Mitsubishi Chemical Holdings Corporation, Owens Corning, SGL Group, Solvay SA, Teijin Limited and Toray Industries Inc. These industry players are entering into partnerships with auto OEMs to deploy cost efficient composite materials on the vehicles. Some of the key players are also expanding their businesses by setting up new plants or increasing their expenditure on R&D to develop cheaper manufacturing methods.

Reasons to buy the Report:

The study includes market sizing and forecasting analysis validated by authenticated key industry experts

The report presents a quick review of overall industry performance at one glance

The report covers in depth analysis of prominent industry peers with primary focus on key business financials, product portfolio, expansion strategies and recent developments

Detailed examination on drivers, restraints, key trends and opportunities prevailing in the industry.

Examination of industry attractiveness with the help of Porter’s Five Forces analysis

The study comprehensively covers the market across different segments

Deep dive regional level analysis of the industry

Customization Options:

The North America Automotive Composite Market can be customized to country level or any other market segment. Besides this, UMI understands that you may have your own business need, hence we also provide fully customized solutions to clients.

1. MARKET INTRODUCTION

1.1 Market Definition 12

1.2 Objective of the Study 12

1.3 Limitation 12

1.4 Stakeholders 12

1.5 Currency used in the Report 13

2. RESEARCH METHODOLOGY OR ASSUMPTION 14

2.1 Secondary Data 14

2.1.1 Key Secondary Sources 14

2.2 Primary Data 14

2.2.1 Sampling Techniques & Data Collection Methods 14

2.2.2 Primary Participants 14

3. INDUSTRY PERFORMANCE 15

4. EXECUTIVE SUMMARY 16

5. MARKET OVERVIEW 19

5.1 Introduction 19

5.2 Market Dynamics 20

5.2.1 Market Trends & Drivers 20

5.2.1.1 Stringent Government Regulations on GHG emission 20

5.2.1.2 Increasing Demand of Composites in Hybrid and Electric Vehicles 21

5.2.1.3 Superior Structural and Mechanical Properties 22

5.2.2 Market Restraints 23

5.2.2.1 High Cost of the Raw Materials 23

5.2.2.2 Lack of innovation and advancements in Emerging Countries 23

5.2.3 Opportunities 24

5.2.3.1 Growing Scope of Hybrid Composite Materials 24

5.2.3.2 Increase in partnerships Between OEMs and Composite Manufacturers 24

5.3 Key Market Indicators (Demand & Supply) 25

5.3.1 Demand & Supply Side Analysis 25

6. BENEFITS OF COMPOSITE MATERIALS 29

7. MARKET INSIGHTS, BY MATERIAL TYPE 31

7.1 General Overview 31

7.2 Polymer Matrix Composite (PMC) 32

7.2.1 Polymer Matrix Composite (PMC), by Matrix Type 34

7.2.1.1 Thermoset Matrix 34

7.2.1.2 Thermoplastic Matrix 35

7.3 Metal Matrix Composite (MMC) 36

7.4 Ceramic Matrix Composite (CMC) 38

7.5 Hybrid Composites 39

8. MARKET INSIGHTS, BY MANUFACTURING PROCESS 41

8.1 General Overview 41

8.2 Hand Lay up 42

8.3 Compression Moulding 43

8.4 Injection Moulding 44

8.5 Resin Transfer Moulding 45

9. MARKET INSIGHTS BY APPLICATION 47

9.1 General Overview 47

9.2 Interior 48

9.3 Exterior 49

9.4 Chassis, Powertrain and Under the Hood 51

9.5 Structural 52

10. MARKET INSIGHTS, BY VEHICLE TYPE 54

10.1 Overview 54

10.2 Super Cars 55

10.3 Passenger Cars 56

10.4 Others (Light Commercial Vehicles, Buses, Trucks and Others) 58

11. MARKET INSIGHTS, BY COUNTRY 60

11.1 General Overview 60

11.1.1 The U.S Automotive Composite Materials Market 62

11.1.1.1 The US Automotive Composite Materials Market, by Material Type 62

11.1.1.1.1 The US Polymer Matrix Composites Market, by Matrix Type 63

11.1.1.2 The US Automotive Composite Market, by Manufacturing Process 64

11.1.1.3 The US Automotive Composite Materials Market, by Application 64

11.1.1.4 The US Automotive Composite Materials Market, by Vehicle Type 65

11.1.2 Canada Automotive Composite Market 65

11.1.2.1 Canada Automotive Composite Materials Market, by Material Type 66

11.1.2.1.1 Canada Polymer Matrix Composites Market, by Matrix Type 67

11.1.2.2 Canada Automotive Composite Market, by Manufacturing Process 67

11.1.2.3 Canada Automotive Composite Materials Market, by Application 68

11.1.2.4 Canada Automotive Composite Materials Market, by Vehicle Type 69

11.1.3 Mexico Automotive Composite Materials Market 69

11.1.3.1 Mexico Automotive Composite Materials Market, by Material Type 70

11.1.3.1.1 Mexico Polymer Matrix Composites Market, by Matrix Type 70

11.1.3.2 Mexico Automotive Composite Market, by Manufacturing Process 71

11.1.3.3 Mexico Automotive Composite Materials Market, by Application 72

11.1.3.4 Mexico Automotive Composite Materials Market, by Vehicle Type 72

11.1.4 Rest of North America 73

11.1.4.1 Rest of NA Automotive Composite Materials Market, by Material Type 73

11.1.4.1.1 Rest of NA Polymer Matrix Composites Market, by Matrix Type 74

11.1.4.2 Rest of NA Automotive Composite Market, by Manufacturing Process 74

11.1.4.3 Rest of NA Automotive Composite Materials Market, by Application 75

11.1.4.4 Rest of NA Automotive Composite Materials Market, by Vehicle Type 76

12. COMPETITIVE SCENARIO 77

12.1 North America Automotive Composite Materials Market Share, by Key Players, 2017 77

13. COMPANY PROFILES 79

13.1 BASF SE 79

13.1.1 Key Facts 79

13.1.2 Business Description 79

13.1.3 Key Product/Services Offerings 80

13.1.4 SWOT Analysis 81

13.1.5 Key Financials 81

13.1.5.1 Revenue Split 82

13.1.6 Recent Developments 84

13.2 DowDuPont Inc. 85

13.2.1 Key Facts 85

13.2.2 Business Description 85

13.2.3 Key Product/Services Offerings 86

13.2.4 SWOT Analysis 87

13.2.5 Key Financials 87

13.2.5.1 Revenue Split 88

13.2.6 Recent developments 89

13.3 Gurit Holding AG 90

13.3.1 Key Facts 90

13.3.2 Business Description 90

13.3.3 Key Product/Services Offerings 91

13.3.4 SWOT Analysis 92

13.3.5 Key Financials 92

13.3.5.1 Revenue Split 93

13.3.6 Recent developments 95

13.4 Magna International Inc. 96

13.4.1 Key Facts 96

13.4.2 Business Description 96

13.4.3 Key Product/Services Offerings 97

13.4.4 SWOT Analysis 97

13.4.5 Key Financials 98

13.4.5.1 Revenue Split 99

13.4.6 Recent developments 100

13.5 Mitsubishi Chemical Holdings Corporation 101

13.5.1 Key Facts 101

13.5.2 Business Description 101

13.5.3 Key Product/Services Offerings 102

13.5.4 SWOT Analysis 102

13.5.5 Key Financials 103

13.5.5.1 Revenue Split 104

13.5.6 Recent developments 105

13.6 Owens Corning 106

13.6.1 Key Facts 106

13.6.2 Business Description 106

13.6.3 Key Product/Services Offerings 107

13.6.4 SWOT Analysis 108

13.6.5 Key Financials 108

13.6.5.1 Revenue Split 109

13.6.6 Recent developments 110

13.7 SGL Group 111

13.7.1 Key Facts 111

13.7.2 Business Description 111

13.7.3 SWOT Analysis 113

13.7.4 Key Financials 113

13.7.4.1 Revenue Split 114

13.7.5 Recent developments 115

13.8 Solvay SA 116

13.8.1 Key Facts 116

13.8.2 Business Description 116

13.8.3 Key Product/Services Offerings 117

13.8.4 SWOT Analysis 118

13.8.5 Key Financials 118

13.8.5.1 Revenue Split 119

13.8.1 Recent developments 121

13.9 Teijin Limited 122

13.9.1 Key Facts 122

13.9.2 Business Description 122

13.9.3 Key Product/Services Offerings 123

13.9.4 SWOT Analysis 124

13.9.5 Key Financials 124

13.9.5.1 Revenue Split 125

13.9.6 Recent developments 127

13.10 Toray Industries Inc. 128

13.10.1 Key Facts 128

13.10.2 Business Description 128

13.10.3 Key Product/Services Offerings 129

13.10.4 SWOT Analysis 130

13.10.5 Key Financials 130

13.10.5.1 Revenue Split 131

13.10.6 Recent developments 132

TABLE 1 Regulations on GHG Emission 20

TABLE 2 BASF SE Key Facts 78

TABLE 3 Products segmentation of BASF SE 79

TABLE 4 BASF SE Growth Strategy 79

TABLE 5 DowDuPont Inc. key facts 84

TABLE 6 Products segmentation of DowDuPont Inc. 85

TABLE 7 DowDuPont Inc. Growth Strategy 85

TABLE 8 Gurit Holding AG Key Facts 89

TABLE 9 Products segmentation of Gurit Holding AG 90

TABLE 10 Gurit Holding AG Growth Strategy 90

TABLE 11 Magna International Inc. Key Facts 95

TABLE 12 Products segmentation of Magna International Inc. 96

TABLE 13 Mitsubishi Chemical Holdings Corporation Key Facts 99

TABLE 14 Products segmentation of Mitsubishi Chemical Holdings Corporation 100

TABLE 15 Owens Corning Key Facts 104

TABLE 16 Products segmentation of Owens Corning 105

TABLE 17 Owens Corning Growth Strategy 105

TABLE 18 SGL Group key facts 109

TABLE 19 Products segmentation of Cisco Systems 110

TABLE 20 SGL Group, Growth Strategy 110

TABLE 21 Solvay SA key facts 114

TABLE 22 Products segmentation of Solvay SA 115

TABLE 23 Solvay SA Growth Strategy 115

TABLE 24 Teijin Limited name key facts 120

TABLE 25 Products segmentation of Teijin Limited 121

TABLE 26 Teijin Limited Growth Strategy 121

TABLE 27 Toray Industries Inc. name key facts 126

TABLE 28 Products segmentation of Toray Industries Inc. 127

TABLE 29 Toray Industries Inc. Growth Strategy 127

 
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